{"id":5960,"date":"2026-06-08T10:27:56","date_gmt":"2026-06-08T10:27:56","guid":{"rendered":"https:\/\/concreteplantsupplier.com\/?page_id=5960"},"modified":"2026-08-31T07:00:00","modified_gmt":"2026-08-31T07:00:00","slug":"global-cases","status":"publish","type":"page","link":"https:\/\/concreteplantsupplier.com\/ru\/global-cases\/","title":{"rendered":"\u041f\u0440\u043e\u0435\u043a\u0442\u044b \u0431\u0435\u0442\u043e\u043d\u043d\u044b\u0445 \u0437\u0430\u0432\u043e\u0434\u043e\u0432: \u0420\u0435\u0430\u043b\u044c\u043d\u0430\u044f \u0443\u0441\u0442\u0430\u043d\u043e\u0432\u043a\u0430 \u0438 \u044d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u043e\u0441\u0442\u044c"},"content":{"rendered":"
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Ready Mix Concrete Plant in Saudi Arabia: A Dual HZS120 Turnkey Success Story<\/p>\n<\/a>\n\n\n\n\n

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Concrete Plant Dubai: High-Capacity HZS180 Installation for Desert Infrastructure
2. In May 2025, a customized
3. HZS180 stationary concrete batching plant
4. was successfully commissioned and delivered for a major commercial and high-rise infrastructure development in Downtown Dubai, UAE. Engineered to meet the massive ready-mix demand of the rapidly expanding Dubai Marina corridor, this heavy-duty facility ensures unyielding, continuous output under extreme desert conditions. Operating at a steady 180 m\u00b3\/h, the plant provides the consistent, high-spec precision required to keep tight skyscraper pouring schedules strictly on track. This landmark project highlights our capability to deliver a premium
5. concrete plant Dubai
6. contractors can rely on for both exceptional structural performance and long-term operational uptime.
7. Parameter
8. Downtown Dubai, United Arab Emirates (UAE)
9. Commercial Ready-Mix & High-Rise Infrastructure
10. HZS180 Stationary Concrete Batching Plant
11. Twin-shaft Compulsory Mixer
12. 180 m\u00b3\/h
13. Powder \u00b11% \/ Aggregate \u00b12%
14. May 20, 2025
15. Decoding the Client\u2019s Core Requirements
16. Before proposing the equipment configuration, our technical team analyzed the client\u2019s specific operational bottlenecks. Operating a high-volume commercial ready-mix business in Dubai required solutions to three critical engineering demands:
17. Massive Continuous Throughput
18. To supply multiple commercial skyscrapers and infrastructure sites simultaneously, the plant had to operate 24\/7 without supply gaps. Any unscheduled downtime would lead to concrete setting in transit trucks and severe penalties on-site.
19. Strict Slump and Temperature Contro
20. To comply with strict Dubai Municipality (DM) standards, the fresh concrete temperature at the time of pouring must not exceed 32\u00b0C, requiring active, high-precision cooling integration.
21. Low-Maintenance Wear Resistance
22. Because local Middle Eastern sands and aggregates are highly abrasive, the mixer\u2019s wear parts required premium casting to prevent frequent, expensive maintenance shutdowns.
23. Environmental & Geographic Challenges in Dubai
24. To perform reliably in the Gulf region, the HZS180 had to be engineered to withstand two extreme environmental variables:
25. Scorching Desert Heat:
26. During summer, ambient temperatures routinely exceed +50\u00b0C (+122\u00b0F) [3]. This extreme heat accelerates cement hydration, risking thermal cracking in mass concrete and making high-volume ice-dosing mandatory.
27. High-Salinity Coastal Air & Sandstorms:
28. The corrosive coastal air from the Arabian Gulf accelerates rust on steel structures, while desert sandstorms carry fine, abrasive dust that can damage unshielded electrical control cabinets.
29. Industrial Concrete Cooling Plant:
30. Our containerized cooling systems, equipped with precision temperature control and automated fluid management, ensure concrete mix quality in the world\u2019s most extreme desert climates.\u201d
31. Tailored Solutions Based on the HZS180
32. Instead of delivering a standard plant, we implemented targeted modifications to adapt the HZS180 for the harsh Gulf environment:
33. Integrated Flake Ice & Chilled Water Dosing
34. We engineered a specialized liquid weighing system above the
35. MAO3000\/2000 mixer
36. Desertized Electrical Cabinets & Climate Control
37. All electrical components were housed in dust-proof, sealed cabinets with built-in cooling systems. The control cabin itself was insulated with double-layered sandwich panels and equipped with heavy-duty air conditioning to protect sensitive electronics.
38. High-Chromium Alloy Wear Liners
39. To handle the highly abrasive local aggregate, we fabricated all mixing blades and internal liners from premium
40. high-chromium alloy (up to 26% Cr)
41. , extending their operational lifespan by 40% compared to standard cast iron.
42. Cross-Ocean Delivery and Erection Record
43. All major modular components of the HZS180 were packed efficiently into standard
44. 40HQ shipping containers
45. to minimize ocean freight expenses from our factory to the
46. Port of Jebel Ali
47. in Dubai. Once the equipment cleared customs, our senior mechanical and electrical engineers arrived on-site to supervise the foundation alignment, structural erection, and
48. concrete plant calibration
49. of the weighing sensors to guarantee our strict \u00b11% dosing accuracy. Despite the tight construction window and harsh summer heat, the entire installation and commissioning phase was completed within schedule.
50. \u201cWe\u2019ve had zero discarded batches at our high-rise sites, and the heavy-duty wear liners in the MAO3000\/2000 mixer have vastly reduced our maintenance downtime. The ROI on this plant is undeniable.\u201d
51. \u2014\u2014Project Director
52. Client Testimonial and Project Value
53. Since its successful commissioning, the customized HZS180 has operated continuously, supplying high-quality concrete for Downtown Dubai\u2019s landmark skyscrapers:
54. \u201cThe automated ice-dosing system is incredibly precise, keeping our concrete strictly below the Municipality\u2019s 32\u00b0C temperature limit,\u201d
55. the Project Director noted.
56. This successful project highlights a crucial reality: modern mega-infrastructure demands adaptability. By combining the massive throughput of our HZS180 with customized climate-ready and wear-resistant upgrades, we delivered a
57. contractors can depend on for both uncompromising quality and long-term reliability.
58. Are you managing a linear or short-term project and need a flexible, fast-deploying concrete solution?
59. Contact our team today to discuss how our mobile and stationary concrete plants can be tailored to your specific site requirements.
60. HZS 120
61. concrete batching plant Integrated Flake Ice Dosing System
62. HZS180 concrete batching plant<\/p>\n<\/a>\n<\/div>\n\n\n\n

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Ready Mix Concrete Plant in Ahmedabad: HZS60 Belt-Conveyor Installation for Commercial RMC Hub
2. In December 2025, a customized
3. HZS60 stationary concrete batching plant
4. was successfully commissioned and delivered for an ambitious ready-mix supplier in the industrial outskirts of Ahmedabad, Gujarat, India. Designed to help a local start-up enter the highly competitive regional concrete market, this belt-conveyor plant represents the ideal balance between initial investment and professional commercial output. Operating at a steady 60 m\u00b3\/h, the plant provides the reliable, high-spec precision required to keep up with the city\u2019s rapid industrial and residential expansion, even during peak dry-season construction periods. This successful project highlights our capability to deliver a top-tier
5. ready mix concrete plant in Ahmedabad
6. that commercial operators can depend on for both consistent quality and high profitability.
7. Ahmedabad, Gujarat, India
8. Commercial Ready-Mix Concrete Supply (RMC)
9. HZS60 Stationary Concrete Batching Plant
10. (3-Compartment Bins with 8.38m\u00b3 volume)
11. 10 Days (Seamless Erection)
12. December 10, 2025
13. Before recommending the HZS60 configuration, our technical team conducted an in-depth analysis of the competitive ready-mix landscape in Gujarat. The client required a highly efficient commercial system designed around three strict criteria:
14. Surgical Dosing Accuracy for Certified Quality
15. To win lucrative government highway and industrial park contracts, the client\u2019s concrete had to pass strict third-party inspections, requiring a batching system that guaranteed strict powder precision (\u00b11%).
16. Minimal Operational Cost (Low OPEX)
17. Operating in a highly competitive ready-mix market with thin margins, the plant had to minimize raw material waste (especially cement) and reduce daily electricity consumption.
18. Easy Maintenance with Locally Sourced Parts<\/p>\n<\/a>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n

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\u0417\u0438\u043c\u043d\u0438\u0439 \u0431\u0435\u0442\u043e\u043d\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434 \u041a\u0430\u043d\u0430\u0434\u0430: \u043a\u043e\u043d\u0442\u0435\u0439\u043d\u0435\u0440\u043d\u043e\u0435 \u0440\u0435\u0448\u0435\u043d\u0438\u0435 HZS90C<\/p>\n<\/a>\n\n\n\n\n

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\u0411\u0435\u0442\u043e\u043d\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434 \u0412\u0430\u043d\u043a\u0443\u0432\u0435\u0440: HZS60C \u041a\u043e\u043d\u0442\u0435\u0439\u043d\u0435\u0440\u043d\u0430\u044f \u0443\u0441\u0442\u0430\u043d\u043e\u0432\u043a\u0430 \u0434\u043b\u044f \u0433\u043e\u0440\u043e\u0434\u0441\u043a\u043e\u0433\u043e \u0446\u0435\u043d\u0442\u0440\u0430 RMC<\/p>\n<\/a>\n<\/div>\n\n\n\n

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Concrete Batch Plant Florida: Customized HZS90 Installation Engineered for Hurricane Zones
2. In July 2025, a customized
3. HZS90 stationary concrete batching plant
4. was successfully commissioned and delivered for a commercial ready-mix supplier near the fast-growing Tampa Bay corridor in Florida, USA. Operating in a highly active subtropical coastal zone, the client required a heavy-duty, certified concrete production hub that could withstand extreme wind loads and corrosive marine air. Rated at a steady 90 m\u00b3\/h, the plant provides the reliable, high-spec precision required to support major local housing developments and municipal infrastructure, even during the peak of the Atlantic hurricane season. This successful project highlights our capability to deliver a premium
5. concrete batch plant Florida
6. contractors can depend on for both unyielding structural integrity and long-term operational reliability.
7. Tampa Bay, Florida, USA
8. Commercial Ready-Mix & Municipal Infrastructure
9. Twin-shaft Compulsory Mixer (1.5m\u00b3 per batch)
10. (Precision load cells)
11. 12 Days (Rapid Assembly)
12. July 15, 2025
13. Before recommending the HZS90 configuration, our technical team analyzed the strict regulatory and climatic constraints in Florida. The ready-mix supplier defined three critical engineering criteria:
14. Extreme Wind Load Resistance
15. Florida experiences severe tropical storms and hurricanes. The entire plant structure\u2014especially the towering cement silos\u2014must comply with the High-Velocity Hurricane Zone (HVHZ) requirements of the Florida Building Code, capable of resisting winds up to 150 mph.
16. Marine-Grade Anti-Corrosion Finish
17. Positioned near the humid Gulf Coast, the plant\u2019s steel frames are constantly exposed to highly corrosive salt spray, demanding advanced surface treatments to prevent premature rusting.
18. Automated Precision for Certified Concrete
19. To supply concrete for state-approved bridge decks and residential foundations, the batching system required high-accuracy weighing to guarantee strict compliance with local construction codes.
20. Environmental & Geographic Challenges in Florida
21. Florida\u2019s subtropical peninsula geography presents distinct challenges that standard, unreinforced concrete equipment cannot withstand:
22. Sudden Tropical Downpours:
23. The Gulf Coast is notorious for sudden, heavy summer rainstorms. Water entering the aggregate bins or conveyor belt can easily alter the moisture content of the sand, ruining the water-cement ratio and leading to rejected loads at the job site.
24. High Salinity and Corrosive Humidity:
25. Persistent moisture combined with salty coastal air accelerates corrosion on moving parts, bearings, and pneumatic discharge gates, drastically increasing maintenance costs if left untreated.
26. Tailored Solutions Based on the HZS90
27. To solve these multi-layered challenges, we implemented targeted engineering upgrades to customize our flagship HZS90 for the competitive Florida market:
28. Hurricane-Proof Structural Engineering
29. We reinforced the tower\u2019s steel legs with larger-diameter cross-bracing and designed heavy-duty foundation anchor plates. The 100-ton bolted cement silos were engineered with double-flange joints and robust support structures, fully certified to withstand high wind velocities without structural compromise.
30. Marine-Grade Epoxy Paint Systems
31. Every structural steel component underwent professional shot-blasting (Sa2.5 class) to remove impurities. We then applied a
32. double epoxy zinc-rich primer
33. followed by a premium polyurethane topcoat, safeguarding the plant from the corrosive salt air for decades.
34. Enclosed Belt Conveyor with Dust Hoods
35. To protect raw aggregates from sudden downpours and prevent dust emissions, the entire inclined belt conveyor was equipped with arched steel rain covers, while the aggregate bins were fitted with custom pneumatic weather-shields.
36. Every modular component of the HZS90 was engineered to fit perfectly into standard 40HQ container sizes to minimize shipping costs from our factory directly to the
37. Port of Tampa
38. (Florida\u2019s largest cargo port).
39. Upon arrival, because all pneumatic, hydraulic, and electrical systems were pre-installed and tested at the factory, the on-site assembly progressed with incredible speed. Working alongside a certified local rigging team and strictly adhering to
40. OSHA safety standards
41. , our team completed the mechanical erection, connected the quick-access aviation plugs, and calibrated the weighing scales to guarantee our strict \u00b11% dosing accuracy in exactly
42. 12 days
43. \u201cThe HZS90 has been spot on since day one,\u201d
44. the Operations Director noted.
45. \u201cIn Florida, you\u2019re constantly racing against the elements\u2014suffocating summer humidity, sudden afternoon downpours, and the looming threat of the hurricane season. This plant has handled it all. The double-epoxy coating is holding up perfectly against the coastal salt spray, and the enclosed belt conveyor keeps our aggregates bone-dry during storms. The automation is so precise that we\u2019ve cut cement waste by 10%, and we haven\u2019t had a single load rejected at our bridge sites. It\u2019s a highly robust, reliable asset.\u201d
46. Since its successful commissioning in July 2025, the plant has operated continuously, helping the ready-mix supplier establish a highly reliable reputation across Central Florida. The economic and operational benefits of this heavy-duty setup were realized immediately across three critical areas:
47. Zero Weather-Related Interruptions:
48. During a severe tropical storm in late August, while other nearby open-frame plants shut down due to wet aggregates and water-logged electronics, our enclosed HZS90 kept running smoothly, delivering high-quality concrete to the client\u2019s highway bridge project on schedule.
49. Unrivaled Concrete Quality & Zero Rejected Loads:
50. By combining automated Siemens PLC controls with precise Toledo load cells, the plant achieved a strict
51. \u00b11% dosing precision for cement and water
52. 0% rejection rate<\/p>\n<\/a>\n\n\n\n\n

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\u0411\u0440\u0430\u0437\u0438\u043b\u044c\u0441\u043a\u0438\u0439 \u0431\u0435\u0442\u043e\u043d\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434: YHZS35 \u041c\u043e\u0431\u0438\u043b\u044c\u043d\u0430\u044f \u0443\u0441\u0442\u0430\u043d\u043e\u0432\u043a\u0430 \u0432 \u041c\u0430\u0442\u0443-\u0413\u0440\u043e\u0441\u0443<\/p>\n<\/a>\n\n\n\n\n

\n\"\"\n<\/div>\n\n\n\n

\u0411\u0435\u0442\u043e\u043d\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434 \u0427\u0438\u043b\u0438: \u0411\u044b\u0441\u0442\u0440\u043e\u0435 \u0440\u0430\u0437\u0432\u0435\u0440\u0442\u044b\u0432\u0430\u043d\u0438\u0435 FHZS-75 \u0431\u0435\u0437\u0444\u0443\u043d\u0434\u0430\u043c\u0435\u043d\u0442\u043d\u043e\u0433\u043e \u0437\u0430\u0432\u043e\u0434\u0430<\/p>\n<\/a>\n<\/div>\n<\/div>\n\n\n\n

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\n\"\u0413\u043b\u043e\u0431\u0430\u043b\u044c\u043d\u0430\u044f\n<\/div>\n\n\n\n
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\u043f\u0440\u043e\u0435\u043a\u0442 \u0432 \u0430\u0444\u0440\u0438\u043a\u0435<\/h2>\n<\/div>\n\n\n\n
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\n\"\u0413\u043b\u043e\u0431\u0430\u043b\u044c\u043d\u0430\u044f\n<\/div>\n\n\n\n
\n
\n<\/path><\/svg><\/span>\u0417\u0410\u041f\u0420\u041e\u0421\u0418\u0422\u042c \u0426\u0415\u041d\u0423<\/span><\/a>\n<\/div>\n\n\n\n
\n\u043f\u043e\u0441\u043c\u043e\u0442\u0440\u0435\u0442\u044c \u0431\u043e\u043b\u044c\u0448\u0435 \u043f\u0440\u043e\u0435\u043a\u0442\u043e\u0432<\/a>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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\u0411\u0435\u0442\u043e\u043d\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434 \u0432 \u042d\u0444\u0438\u043e\u043f\u0438\u0438: \u0441\u0442\u0430\u0446\u0438\u043e\u043d\u0430\u0440\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434 HZS60, \u0432\u0432\u0435\u0434\u0435\u043d\u043d\u044b\u0439 \u0432 \u044d\u043a\u0441\u043f\u043b\u0443\u0430\u0442\u0430\u0446\u0438\u044e \u0432 \u0414\u044b\u0440\u0435-\u0414\u0430\u0443\u0430<\/p>\n<\/a>\n\n\n\n\n

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HZS90 \u0411\u0435\u0442\u043e\u043d\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434 \u0434\u043b\u044f \u043f\u0440\u043e\u0434\u0430\u0436\u0438 \u0432 \u042e\u0436\u043d\u043e\u0439 \u0410\u0444\u0440\u0438\u043a\u0435 \u2013 \u0423\u0441\u043f\u0435\u0448\u043d\u044b\u0439 \u043f\u0440\u043e\u0435\u043a\u0442 \u0432 \u043f\u0440\u043e\u0432\u0438\u043d\u0446\u0438\u0438 \u041b\u0438\u043c\u043f\u043e\u043f\u043e<\/p>\n<\/a>\n\n\n\n\n

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Small Mobile Concrete Batch Plant to Tanzania: YHZS35 Delivered for Rural Infrastructure<\/p>\n<\/a>\n\n\n\n\n

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HZS35 \u0411\u0435\u0442\u043e\u043d\u043d\u044b\u0439 \u0437\u0430\u0432\u043e\u0434 \u0432 \u042d\u0444\u0438\u043e\u043f\u0438\u044e: \u041a\u043e\u043c\u043f\u0430\u043a\u0442\u043d\u043e\u0435 \u0441\u0442\u0430\u0446\u0438\u043e\u043d\u0430\u0440\u043d\u043e\u0435 \u0440\u0435\u0448\u0435\u043d\u0438\u0435 \u0434\u043b\u044f \u0410\u0434\u0434\u0438\u0441-\u0410\u0431\u0435\u0431\u044b<\/p>\n<\/a>\n\n\n\n\n

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\n\"\u0431\u0435\u0442\u043e\u043d\u043d\u044b\u0439\n<\/div>\n\n\n\n

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\n\"\"\n<\/div>\n\n\n\n

Concrete Batching Plant in Romania: HZS60C Containerized Installation for EU-Compliant Roadwork
<\/p>\n<\/a>\n\n\n\n\n

\n\"\u041c\u043e\u0431\u0438\u043b\u044c\u043d\u044b\u0439\n<\/div>\n\n\n\n

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\n
\n

\u043f\u0440\u043e\u0435\u043a\u0442 \u0432 \u0435\u0432\u0440\u043e\u043f\u0435<\/h2>\n<\/div>\n\n\n\n
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\n\"\u0413\u043b\u043e\u0431\u0430\u043b\u044c\u043d\u0430\u044f\n<\/div>\n\n\n\n
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\n\"\u0413\u043b\u043e\u0431\u0430\u043b\u044c\u043d\u0430\u044f\n<\/div>\n\n\n\n
\n
\n<\/path><\/svg><\/span>\u0417\u0410\u041f\u0420\u041e\u0421\u0418\u0422\u042c \u0426\u0415\u041d\u0423<\/span><\/a>\n<\/div>\n\n\n\n
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\n\"\"\n<\/div>\n\n\n\n

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\n\"\"\n<\/div>\n\n\n\n

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\n\"\"\n<\/div>\n\n\n\n

\u0411\u0435\u0442\u043e\u043d\u043d\u044b\u0435 \u0437\u0430\u0432\u043e\u0434\u044b \u0432 \u0421\u0438\u0434\u043d\u0435\u0435: \u0412\u044b\u0441\u043e\u043a\u043e\u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0438\u0442\u0435\u043b\u044c\u043d\u0430\u044f \u0438\u043d\u0442\u0435\u0433\u0440\u0430\u0446\u0438\u044f \u0441\u0442\u0430\u0446\u0438\u043e\u043d\u0430\u0440\u043d\u043e\u0433\u043e \u0431\u0435\u0442\u043e\u043d\u043e\u0441\u043c\u0435\u0441\u0438\u0442\u0435\u043b\u044c\u043d\u043e\u0433\u043e \u0437\u0430\u0432\u043e\u0434\u0430 HZS90<\/p>\n<\/a>\n<\/div>\n\n\n\n

\n\n
\n\"\"\n<\/div>\n\n\n\n

Concrete Plant Melbourne: High-Capacity Dual HZS120 Installation for Zero-Discharge Commercial Hub
<\/p>\n<\/a>\n\n\n\n\n

\n\"\"\n<\/div>\n\n\n\n

Concrete Batching Plant in New Zealand: HZS60 Belt-Conveyor Plant Commissioned in Auckland
<\/p>\n<\/a>\n\n\n\n\n

\n\"\"\n<\/div>\n\n\n\n

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\n
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\n\n

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\u0421\u043e\u043e\u0431\u0449\u0438\u0442\u0435 \u043d\u0430\u043c \u043e \u0441\u0432\u043e\u0438\u0445 \u043f\u043e\u0442\u0440\u0435\u0431\u043d\u043e\u0441\u0442\u044f\u0445, \u0438 \u043d\u0430\u0448\u0438 \u044d\u043a\u0441\u043f\u0435\u0440\u0442\u044b \u043e\u0442\u0432\u0435\u0442\u044f\u0442 \u0432\u0430\u043c \u0432 \u0442\u0435\u0447\u0435\u043d\u0438\u0435 12<\/mark> \u0447\u0430\u0441\u043e\u0432.<\/strong><\/p>\n<\/div>\n\n\n\n

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    <\/ul><\/div>\n
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    \n<\/fieldset>\n

    \u041a\u043e\u043d\u0442\u0430\u043a\u0442\u044b\n<\/h3>\n