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HZS25 Concrete Batching Plant
CCS: 32+ Years of Engineering Heritage
The HZS25 concrete batching plant is one of the smallest concrete mixing plants and the definitive choice for small-scale construction projects and budget-conscious entrepreneurs. With a theoretical production capacity of 25 cubic meters per hour, this compact facility is specifically engineered to bridge the gap between high-priced industrial hubs and slow manual mixing.
Whether you are supplying concrete for rural infrastructure, small residential developments, or a local precast factory, the HZS25 stationary batch plant offers an unbeatable combination of affordability, ease of installation, and high-precision automation. For many investors, this small concrete batch plant serves as the perfect entry point into the commercial ready-mix concrete market.
$18,000~$28,000
HZS25 Concrete Batching Plant Supplier
The HZS25 concrete batching plant is small, with high production efficiency, strong performance, a simple structure, and low maintenance costs, widely used in small and medium construction products, road, bridge project, and concrete prefabrication factory. CCS specializes in designing concrete mixing plants, which offer significant cost-effectiveness advantages.
Production Capacity
20~25m ³/h
Type
Hopper Feeding
Concrete Mixer
JS500 Twin Shaft Mixer
Batching Machine
PLD800 Batching Machine
Weighing System
Cement; Water; Additive
Control System
Full Automatic Centralized Control System
After-Sale Service
Engineers available to service machinery overseas, Online support, Video technical support, Field installation, commissioning and training
Origin
CCS/China
Applications
· Residential housing and villas
· Rural road and bridge construction
· Precast concrete product factories
· Municipal infrastructure projects
· Small to medium-sized commercial jobs
$18,000~$28,000
HZS25 Concrete Batching Plant Supplier
The HZS25 concrete batching plant is small, with high production efficiency, strong performance, a simple structure, and low maintenance costs, widely used in small and medium construction products, road, bridge project, and concrete prefabrication factory. CCS specializes in designing concrete mixing plants, which offer significant cost-effectiveness advantages.
Production Capacity
20~25m ³/h
Type
Hopper Feeding
Concrete Mixer
JS500 Twin Shaft Mixer
Batching Machine
PLD800 Batching Machine
Weighing System
Cement; Fly ash; Water; Additive
Control System
Full Automatic Centralized Control System
After-Sale Service
Engineers available to service machinery overseas, Online support, Video technical support, Field installation, commissioning and training
Origin
CCS/China
Applications
· Residential housing and villas
· Rural road and bridge construction
· Precast concrete product factories
· Municipal infrastructure projects
· Small to medium-sized commercial jobs
HZS25 Concrete Batching Plant For Sale
The HZS25 concrete batching plant has a theoretical production capacity of 25 cubic meters per hour, and the actual is generally between 15m3 to 20m3per hour, which is suitable for small-sized concrete production. Equipped with a JS500 horizontal double-shaft concrete mixer and a PLD800 aggregate batching machine, it ensures uniform and high-quality concrete production. The bucket lifting loading system enhances space efficiency and offers precise loading. This equipment usually consists of a mixing system, conveying system(screw conveyor, skip hopper), weighing system, control system, and storage system(cement silo, concrete silo). Different types of HZS25 concrete batching plants are divided into stationary concrete batching plants and mobile concrete batching plants according to their movement mode. CCS can customize solutions according to your needs.
The HZS25 concrete batching plant is small, with high production efficiency, strong performance, a simple structure, and low maintenance costs, widely used in small and medium construction products, road, bridge project, and concrete prefabrication factory. It can produce 20~25 m³ of concrete per hour.
Stationary vs. Mobile: Flexible Options for Your HZS25
When selecting a concrete plant, the primary decision lies between a stationary setup for long-term projects or a mobile configuration for frequent relocation. At CCS, our HZS25 is highly versatile and can be customized as either a stationary or mobile plant based on your specific project requirements.
- Stationary Concrete Plant : Permanently installed on concrete foundations, these plants are designed for long-term project stability and high-volume, continuous production.
- Mobile Concrete Plant : Built on a towable wheeled chassis, these plants offer rapid relocation and immediate startup for temporary sites without the need for heavy civil work.
For stationary configurations, manufacturers distinguish models by their feeding systems: Skip Hopper (Bucket) and Belt Conveyor. While belt conveyors are engineered for high-capacity output, skip hoppers are the preferred choice for smaller production volumes due to their space-saving design. Consequently, the HZS25 (25m³/h) utilizes the high-efficiency skip hopper feeding system, providing a compact footprint without compromising on mixing quality.
Parameters of HZS25 concrete batching plant
Understanding the technical capacity of your equipment is vital for accurate project planning. The HZS25 capacity and its compact modular design allow for high-quality production even on sites with limited land area. Below are the definitive parameters for the standard CCS HZS25 configuration:
| Type | Specifications | |
| Theoretical Production Capacity(m3/h) | 25 | |
| Concrete Mixer | Type | JS500 Twin Shaft |
| Discharging Capacity(L) | 500 | |
| Aggregate Size(Pebble/Macadam)(mm) | 80/60 | |
| Matched Aggregate Batcher | PLD800 | |
| Weighing Accuracy | Aggregate (KG) | 1500Kg ±2% |
| Cement(KG) | 300Kg ±1% | |
| Fly ash(KG) | 500Kg ±1% | |
| Water (KG) | 200Kg ±1% | |
| Additive(KG) | 20Kg ±1% | |
| Discharging Height(M) | 3.8 m | |
Parameters are for reference only, please consult us for details.
Components Of HZS25 Concrete Batching Plant
The main components of HZS25 concrete batching plant include batching machine, aggregate conveying system, mixing system, weighing system, control system, storage system, etc.
Mixer
Adopting the JS500 twin shaft mixer, it has the advantages of reasonable structure, high mixing quality, short time, low energy consumption, and low noise. It can mix flowable concrete, dry hard concrete, lightweight aggregate concrete, and various mortars, with a wide range of applications. It mainly includes core components such as mixing host, unloading mechanism, water supply system, transmission system, reducer, etc.
Batching Machine
The batching machine is divided into different silos, which can store cement, sand, aggregates, and other ingredients separately. The automated batching system ensures the accuracy of raw material dispensing.
Aggregate Conveying System
The heavy-duty skip hoist system utilizes a vertical bucket lifting mechanism to transport weighed aggregates directly into the mixer, offering a highly compact and space-saving feeding solution.
Material storage system
Used for storing aggregates, powdered materials (such as cement, fly ash), additives, etc. required for concrete production. Reasonable design, ensuring continuous and stable material supply, and improving production efficiency.
Including cement silo, aggregate silo, powder silo, etc., used to store different raw materials.
Screw Conveyor
Engineered for the dust-free and high-speed transport of cement and fly ash, our screw conveyors ensure a continuous and uniform material flow from silos to the weighing system.
Weighing System
It has the function of automatic difference compensation, aggregates, cement, water fly ash and additive all has their own weighing system, and the results are accurate.
Control system
As the central nervous system of the entire equipment, responsible for controlling all operational aspects of the mixing plant. By adopting a PLY800 automatic control system, users can monitor the operation status of equipment in real time and adjust the production process. It also supports remote operation and management.
HZS25 Concrete Batching Plant Working Principle
The HZS25 concrete mixing plant operates through a highly synchronized 4-stage process: Material Feeding, Precision Measurement, Homogeneous Mixing, and Intelligent Control. Below is the step-by-step workflow of the fully automated system:
Step 1: Recipe Initiation
The operator logs into the concrete batch plant control system and selects the predetermined concrete recipe (e.g., C30). Parameters such as the number of batches and total production volume are set with a single click.
Step 2: Automated Batching & Weighing
Upon starting production, the PLC sends digital signals to the PLD800 batching machine. Aggregates are weighed sequentially on the belt scale, while cement, water, and additives are weighed in their respective hoppers above the mixer using high-precision load cells.
Step 3: Skip Hoist Loading Sequence
This is the unique feature of the HZS25. Once the aggregates are weighed, they are discharged into the skip bucket. The hoisting motor then pulls the bucket up the inclined track, where it mechanically tips and discharges the materials directly into the JS500 mixer.
Step 4: Compulsory Mixing & Intelligent Monitoring
Inside the JS500 twin-shaft mixer, the materials are agitated vigorously for a set duration (typically 60s). The software constantly monitors for errors. If a sensor detects an imbalance or a gate fails to open, the system triggers an instant alarm on the screen, allowing the operator to intervene safely.
Step 5: Pressurized Discharge
Once the homogeneous mix is ready, the high-pressure air system provides the driving force to open the mixer’s pneumatic discharge gate, releasing the fresh concrete into a waiting transit truck.
Advantages Of The HZS25 Concrete Batching Plant
High-Performance JS500 Mixing
Utilizing a heavy-duty twin-shaft compulsory mixer, the HZS25 guarantees superior concrete homogeneity and strength, meeting the same rigorous standards as larger plants.
Ultra-Compact Skip-Hopper Design
The vertical bucket lifting system requires a site area of only 12m x 15m, cutting land requirements by 40% compared to belt models—ideal for cramped urban sites.
Intelligent PLC Automation
Features an advanced computerized control system with a user-friendly interface. It allows for one-click production, real-time data logging, and minimizes human error in batching.
Modular Setup & Fast Commissioning
Thanks to its unitized modular structure and factory pre-wired cables, the entire plant can be erected and operational in just 2 to 3 days, ensuring your project starts on time.
Minimum Investment, Rapid ROI
As our most cost-effective model, the HZS25 requires low upfront capital, making it the perfect entry point for startups to achieve full investment payback in record time.
Versatile Production Capabilities
Highly adaptable for various project needs. The HZS25 can produce everything from dry-hard concrete for precast elements to plastic concrete for residential housing.
Specialized “Short-Leg” Customization
Specifically for indoor precast factories, we offer low-profile “short-leg” configurations that fit perfectly in height-restricted workshops and facilitate direct discharge into molds.
Eco-Friendly & Simplified Maintenance
Equipped with an enclosed powder system, high-chromium wear liners, and easy-access platforms, the HZS25 is designed for low operating costs and a reliable service life of over 10 years.
Core Components – The Industrial Prowess of the HZS25
The reliable performance of the HZS25 concrete batching plant is rooted in its high-quality primary components. Each sub-system is engineered to work in perfect synchronization, ensuring consistent concrete quality batch after batch.
JS500 Twin-Shaft Compulsory Mixer
As the “heart” of the HZS25, the JS500 delivers powerful, multi-directional mixing that is far superior to standard drum mixers.
- High Efficiency: With an optimized blade design, the JS500 ensures a short mixing time of concrete in batching plant operations, typically completing a full cycle in just 60 to 72 seconds.
- Wear Resistance: Our mixing blades and internal liners are cast from high-chromium alloy, drastically extending the service life of your equipment.
PLD800 Aggregate Batching Machine
Precision starts at the beginning. The PLD800 is a robust concrete batching machine designed for accurate measurement of sand and stone.
- Multiple Storage Bins: Choose between 2 or 3 bins depending on your mix complexity.
- High-Precision Load Cells: Every bin is equipped with industrial-grade sensors ensuring weighing accuracy within ±2%, eliminating the risk of structural failures due to poor material ratios.
In-House R&D and Automation
Our concrete batch plant control system transforms complex data into a simple, user-friendly interface.
- Precise Liquid & Powder Dosing: With dedicated scales for cement (300kg), fly ash (500kg), water (200kg), and additives (20kg), CCS ensures every ingredient is measured to a strict ±1% accuracy.
- One-Click Operation: Even with minimal technical experience, your operator can manage the entire production process via the automated PLC interface.
HZS25 Layout Design & Site Requirements
One of the greatest advantages of the HZS25 concrete batching plant is its compact physical footprint. Unlike large-scale belt plants that require vast expanses of land, the HZS25 utilizes a vertical skip-hoist (bucket) system, making it the ideal solution for tight urban sites, rural plots, or temporary job sites.
1. Estimated Area Required for Concrete Batching Plant (HZS25)
For a standard, fully operational HZS25 facility, you should plan for a total site area of approximately 600 to 1,000 square meters.
- The Main Plant: The footprint of the mixing tower, batching machine, and silos typically occupies only 15m x 20m.
- Material Stockpiles: You must allocate space for sand and aggregate stockpiles accessible by a wheel loader.
- Truck Traffic: Sufficient space for transit mixer trucks to enter, wait under the discharging chute (3.8m height), and exit safely.
2. The HZS25 Concrete Batch Plant Diagram
A typical HZS25 layout follows a linear or L-shaped configuration to maximize operational flow:
- Vertical Feeding: The skip bucket travels up a steep inclined track, feeding materials directly into the JS500 mixer. This design cuts the horizontal land requirement by 40% compared to belt conveyor models.
- Modular Silos: 50-ton or 100-ton cement silos can be positioned strategically to minimize the footprint while ensuring ease of bulk cement delivery.
3. Civil Engineering Support
CCS doesn’t just ship the machinery. To ensure a smooth setup, we provide our clients with a comprehensive HZS25 foundation drawing PDF and detailed engineering guidance.
HZS25 Concrete Batching Plant Price & ROI Analysis
For startups and local contractors, the HZS25 concrete batching plant price is one of the most significant factors in their purchasing decision. As a direct manufacturer, CCS provides factory-direct pricing that eliminates middleman markups, ensuring you get the highest quality equipment at the most competitive cost.
The price of an HZS25 concrete batching plant with basic configuration is approximately between $18,000 – $28,000. The specific price will be adjusted based on the following factors:
- Automation Level: Semi-automatic vs. fully automated PLC controls.
- Silo Capacity: Whether you choose one 50T silo or multiple 100T silos.
- Custom Features: Add-ons like specialized additive dosing or dust collection systems.
Why the HZS25 is a “Profit Magnet”?
Despite its lower upfront concrete plant cost, the HZS25 delivers industrial-grade Return on Investment (ROI):
- Rapid Payback Period: In most emerging markets, an HZS25 plant producing just 100m³ per day can recoup its entire equipment cost within 4 to 6 months of continuous operation.
- Low Operating Expenses (OPEX): With a total power requirement of only ~50kW and a lean crew of just 2-3 people, the daily running cost is remarkably low compared to larger facilities.
- Zero Civil Waste: Our high-precision PLD800 batching machine ensures material accuracy within ±1-2%, saving you thousands in wasted cement and sand every year.
If you are also looking for promising concrete investment projects, come and consult us now.
HZS25 vs. HZS35 – Which Small Plant is Right for You?
Both the HZS25 and HZS35 are top-tier entry-level solutions from CCS, designed for high cost-performance. However, choosing between them depends on your peak hourly demand and long-term business goals.
| Comparison Metric | HZS25 Concrete Plant | HZS35 Concrete Plant |
| Theoretical Capacity | 25 m³/h | 35 m³/h |
| Central Mixer Model | JS500 (0.5m³ per batch) | JS750 (0.75m³ per batch) |
| Batch Machine Model | PLD800 | PLD1200 |
| Main Advantage | Lowest upfront investment; most compact footprint. | 40% higher productivity; better suited for small-scale commercial RMC. |
Choose HZS25 If
You have a strictly limited budget and are just starting your first concrete business.
Your project has a fixed, smaller daily volume requirement (e.g., rural housing or local bridges).
Your site space is extremely cramped (congested urban sites).
Choose HZS35 If
You expect a gradual increase in demand and want a machine that can handle larger pours without over-stressing.
You plan to sell concrete commercially to several small contractors simultaneously.
You have slightly more land area and want to maximize the ROI of your truck fleet.
Operation and Maintenance Tips for Long-Term Reliability
Owning a high-performance HZS25 concrete batching plant is an asset, but maximizing its 10-15 year lifespan requires strict adherence to professional operational standards. As a premier concrete batch plant manufacturer, CCS provides comprehensive training and documentation for every client.
Daily Operational Checklist
To ensure a smooth cycle and consistent concrete quality, your operator should perform these checks before every shift:
- Pneumatic Check: Verify the air compressor pressure (0.7-0.8 MPa) to ensure all aggregate discharge gates open and close instantly.
- Sensor Zeroing: Ensure all weighing hoppers are clean and the PLC system is zeroed correctly to maintain CCS’s strict ±1% accuracy.
Preventive Maintenance for the JS500 Mixer
The central mixer is the hardest-working part of the plant.
- Washout Routine: Thoroughly clean the mixer interior with high-pressure water after each shift. Never let concrete residue set on the mixing arms or blades.
- Lubrication: Regularly check the centralized lubrication pump. Ensure the shaft-end seals are always well-greased to prevent cement slurry from damaging the bearings.
Managing the Aggregate Batching Sequence
To optimize the mixing time of concrete in batching plant operations, ensure the PLD800 batcher is calibrated correctly. We recommend a sequential batching approach (Sand -> Gravel -> Stone) to ensure the skip hoist carries a balanced load, reducing wear on the hoisting cables.
Owning a high-performance HZS25 concrete batching plant is an asset, but maximizing its 10-15 year lifespan requires strict adherence to professional operational standards. As a premier concrete batch plant manufacturer, CCS provides comprehensive training and documentation for every client.
Daily Operational Checklist
To ensure a smooth cycle and consistent concrete quality, your operator should perform these checks before every shift:
- Pneumatic Check: Verify the air compressor pressure (0.7-0.8 MPa) to ensure all aggregate discharge gates open and close instantly.
- Sensor Zeroing: Ensure all weighing hoppers are clean and the PLC system is zeroed correctly to maintain CCS’s strict ±1% accuracy.
Preventive Maintenance for the JS500 Mixer
The central mixer is the hardest-working part of the plant.
- Washout Routine: Thoroughly clean the mixer interior with high-pressure water after each shift. Never let concrete residue set on the mixing arms or blades.
- Lubrication: Regularly check the centralized lubrication pump. Ensure the shaft-end seals are always well-greased to prevent cement slurry from damaging the bearings.
Managing the Aggregate Batching Sequence
To optimize the mixing time of concrete in batching plant operations, ensure the PLD800 batcher is calibrated correctly. We recommend a sequential batching approach (Sand -> Gravel -> Stone) to ensure the skip hoist carries a balanced load, reducing wear on the hoisting cables.
Looking For The Right HZS25 Concrete Batching Plant Manufacturer?
Since our founding over three decades ago, CCS has established itself as a premier concrete plant manufacturer trusted by top-tier contractors and ready-mix producers worldwide. We don’t just assemble equipment; we engineer highly profitable, long-lasting concrete production hubs for landmark infrastructure, high-speed railways, and major dams.
While there are many concrete plant manufacturers in the global market, CCS stands out through our unwavering commitment to heavy-duty durability, fully customized turnkey solutions, and strict international certifications (CE, ISO, SGS, BV).
Today, our global footprint spans across diverse and extremely demanding environments. We proudly serve clients in advanced regions like Australia and South Korea, while powering massive urbanization and infrastructure projects throughout Southeast Asia, the Middle East, Central Asia, and Africa.
As a full-service organization, our commitment to your success extends far beyond the sale. We provide an end-to-end support system designed to maximize your Return on Investment (ROI).
Pre-Sales Engineering & Investment Consulting
Expert Installation & Operational Training
24/7 After-Sales Support & Maintenance
Solutions for HZS25 Concrete Batching Plant
HZS25 concrete batching plant is a small, compact, and efficient concrete production equipment suitable for rural construction, small-scale construction projects, prefabricated component factories, and other projects.
Bridge
Highway
Electricity
Port
Airport
Water Conservancy
Precast Concrete Manufacturing
Commercial Ready-Mix Concrete Supply
CCS Successful Cases
High-Volume Commercial RMC Supply
- Location: Philippines
- Equipment: Dual HZS120 Stationary Batching Plants
- The Result: To meet the massive daily demand of a rapidly expanding urban center, the client required non-stop production. Our dual-plant setup with fully automated PLC synchronization delivers over 200m³/h, operating 24/7 with zero unscheduled downtime.
Extreme Climate Infrastructure Project
- Location: Uzbekistan
- Equipment: HZS90 with Winter Enclosure & Heating System
- The Result: Operating in sub-zero temperatures, the client needed a reliable solution to prevent aggregate freezing. CCS delivered a fully cladded plant with steam heating, allowing the highway construction project to continue seamlessly throughout the harsh winter.
High-Precision Dam Construction
- Location: Kenya
- Equipment: HZS180 with Ice & Microsilica Dosing
- The Result: Dam construction requires strict control over concrete hydration heat. We integrated a specialized flake ice weighing system and planetary mixers, ensuring the exact structural integrity required for this mega-project.
CCS Other Sizes Of Concrete Batching Plant For You
FAQ
Yes, CCS is a real factory with 32+ years’ history. We stands out through unwavering commitment to heavy-duty durability, fully customized turnkey solutions, and strict international certifications (CE, ISO, SGS, BV). Today, our global footprint spans across diverse and extremely demanding environments.
Depending on the machine size, averagely 10 days.
We can design the plant according to your land layout and print your logo onto the machines.
Yes, installation manual will be provided and we can send our engineer to your site.
Generally, our quotes remain valid for one month. Prices are subject to adjustment based on the prevailing market conditions and raw material price volatility at the time of order confirmation.
Customize Your Solutions
When you invest hundreds of thousands of dollars into a concrete facility, you cannot afford to gamble on unreliable equipment. A premium, CE/ISO-certified CCS plant is the foundation of a sustainable, high-margin ready-mix business.
FEW TIPS:
· Please describe the capacity per hour of the batching plant (e.g., 25m³/h-240m³/h).
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· Please tell us the project location and estimated project start-up date.
· Please detail your specific requirements or expectations (e.g., project site, voltage, climate, etc.).
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