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HZS60 Concrete Batching Plant
CCS: 32+ Years of Engineering Heritage
In the modern construction industry, the HZS60 concrete batching plant is widely regarded as the “industrial threshold” for contractors transitioning into professional ready-mix supply. With a theoretical output of 60 cubic meters per hour, this plant delivers the perfect balance between initial capital investment and high-volume production efficiency.
As a premier manufacturer with 32 years of engineering heritage, CCS has developed the HZS60 to be more than just a mixer; it is a fully integrated production hub designed for long-term operational reliability. Whether you are supplying concrete for urban high-rises, bridge decks, or large-scale housing developments, our HZS60 systems ensure consistent dosing and unmatched structural stability, helping you win and execute more demanding contracts.
$45,000~$85,000
HZS60 Concrete Batching Plant Supplier
HZS60 concrete batching plant is forced type high efficiency concrete production equipment with features of high production efficiency, high mixing quality, stable and reliable, long lifespan etc. widely used in construction projects like buildings, roads, municipal projects, docks, airport, water projects, hydropower station, etc. CCS specializes in designing concrete mixing plants, which offer significant cost-effectiveness advantages.
Production Capacity
55~60m ³/h
Type
Belt Feeding
Concrete Mixer
JS1000 Twin Shaft Mixer
Batching Machine
PLD1600 Batching Machine
Weighing System
Cement; Water; Additive
Control System
Full Automatic Centralized Control System
After-Sale Service
Engineers available to service machinery overseas, Online support, Video technical support, Field installation, commissioning and training
Origin
CCS/China
Applications
· Large-Scale Urban & High-Rise Projects
· National Highway & Bridge Infrastructure
· Industrial Precast Component Manufacturing
· Commercial Ready-Mix Concrete (RMC) Hubs
· Major Municipal & Civil Engineering
$45,000~$85,000
HZS60 Concrete Batching Plant Supplier
HZS60 concrete batching plant is forced type high efficiency concrete production equipment with features of high production efficiency, high mixing quality, stable and reliable, long lifespan etc. widely used in construction projects like buildings, roads, municipal projects, docks, airport, water projects, hydropower station, etc. CCS specializes in designing concrete mixing plants, which offer significant cost-effectiveness advantages.
Production Capacity
55~60m ³/h
Type
Belt Feeding
Concrete Mixer
JS1000 Twin Shaft Mixer
Batching Machine
PLD1600 Batching Machine
Weighing System
Cement; Fly ash; Water; Additive
Control System
Full Automatic Centralized Control System
After-Sale Service
Engineers available to service machinery overseas, Online support, Video technical support, Field installation, commissioning and training
Origin
CCS/China
Applications
· Large-Scale Urban & High-Rise Projects
· National Highway & Bridge Infrastructure
· Industrial Precast Component Manufacturing
· Commercial Ready-Mix Concrete (RMC) Hubs
· Major Municipal & Civil Engineering
HZS60 Concrete Batching Plant For Sale
The HZS60 concrete batching plant has a theoretical production capacity of 60 cubic meters per hour, and the actual is generally between 50m3 to 55m3per hour, which is suitable for medium-sized concrete production. Equipped with a JS1000 horizontal double-shaft concrete mixer and a PLD1600 aggregate batching machine, it ensures uniform and high-quality concrete production. This equipment usually consists of a mixing system, conveying system(screw conveyor, belt conveyor), weighing system, control system, and storage system(cement silo, concrete silo). Different types of HZS60 concrete batching plants are divided into stationary concrete batching plants and mobile concrete batching plants according to their movement mode. It can be flexibly installed and debugged according to needs and has strong production capacity and stability.CCS can customize solutions according to your needs.
HZS60 concrete batching plant is forced type high efficiency concrete production equipment. It suits for mixing dry hard, half dry hard, plastic, and other ratios of concrete with features of high production efficiency, high mixing quality, stable and reliable, long lifespan etc. HZS60 concrete mixing plant can be used as commercial ready-mixed concrete batching plant to sell high quality concrete to different buyers. It also widely used in construction projects like buildings, roads, bridges, high way roads, municipal projects, docks, airport, water projects, hydropower station, etc.
Stationary vs. Mobile: Flexible Options for Your HZS60
When selecting a concrete plant, the primary decision lies between a stationary setup for long-term projects or a mobile configuration for frequent relocation. At CCS, our HZS60 is highly versatile and can be customized as either a stationary or mobile plant based on your specific project requirements.
- Stationary Concrete Plant : Permanently installed on concrete foundations, these plants are designed for long-term project stability and high-volume, continuous production. For stationary configurations, manufacturers distinguish models by their feeding systems: Skip Hopper (Bucket) and Belt Conveyor. While belt conveyors are engineered for high-capacity output, skip hoppers are the preferred choice for smaller production volumes due to their space-saving design.
- Mobile Concrete Plant : Built on a towable wheeled chassis, these plants offer rapid relocation and immediate startup for temporary sites without the need for heavy civil work.
When configuring your HZS60 stationary batching plant, the feeding method is the most critical factor affecting your cycle time. While we offer customized skip-hopper designs for tight footprints, the belt conveyor configuration is the superior choice for commercial profitability.
- The Belt Conveyor Advantage: By utilizing an inclined belt, aggregates are moved continuously to an intermediate waiting hopper above the mixer. This “parallel processing” allows the plant to weigh the next batch while the current one is still mixing. The result is a significantly shorter cycle time and a smoother, more reliable production flow that a skip bucket simply cannot match.
- Engineering for Stability: Belt-fed plants feature a lower center of gravity for the main mixing tower and a more robust structural frame. This reduces vibrations during high-frequency operation, extending the lifespan of your weighing sensors and maintaining strict ±1% dosing precision over years of heavy use.
Parameters of HZS60 concrete batching plant
Precision is the foundation of structural integrity. For the HZS60 capacity to be utilized to its full potential, every component must be synchronized perfectly. Our HZS60 utilizes an inclined belt conveyor system as standard, which provides a continuous flow of aggregates to meet the rapid cycle times of the industrial-grade JS1000 mixer. Below is the definitive specification list for the CCS HZS60 configuration:
| Type | Specifications | ||
| Theoretical production(m³/h) | 60 m³/h (approx. 78.5 yd³/h) | ||
| Concrete mixer | Type | JS1000 Twin-Shaft Compulsory Mixer | |
| Power(KW) | 18.5 | ||
| Discharging capacity(L) | 1000 | ||
| Aggregate size(Pebble/Macadam)(mm) | 80/60 | ||
| Aggregate Bin volume(m³) | 2/3/4×8.38 | ||
| Belt conveying Capacity(t/h) | 300 | ||
| Weighing Accuracy | Aggregate (KG) | 3000Kg ±2% | |
| Cement(KG) | 900Kg ±1% | ||
| Fly ash(KG) | 600Kg ±1% | ||
| Water (KG) | 600Kg ±1% | ||
| Additive(KG) | 100Kg ±1% | ||
| Discharging height(M) | 4.1 m | ||
Parameters are for reference only, please consult us for details.
Components Of HZS60 Concrete Batching Plant
The main components of HZS60 concrete batching plant include batching machine, aggregate conveying system, mixing system, weighing system, control system, storage system, etc.
Mixer
Horizontal twin-shaft compulsory mixer has strong mixing ability, it can mix the materials evenly and effectively. It can mix concrete with different slumps and raw materials ratio. Its mixing blade and lining board are made of high chromium wear-resistant alloy. External shaft end support and special shaft seal ensure the long service life of the mixer. Planetary type mixer as an optional choice.
Batching Machine
The batching machine is divided into different silos, which can store cement, sand, aggregates, and other ingredients separately. The automated batching system ensures the accuracy of raw material dispensing.
Aggregate Conveying System
After weighing, the aggregate is sent to the stationary concrete mixer by the lifting hopper or belt conveying system.
Material storage system
Used for storing aggregates, powdered materials (such as cement, fly ash), additives, etc. required for concrete production. Reasonable design, ensuring continuous and stable material supply, and improving production efficiency.
Including cement silo, aggregate silo, powder silo, etc., used to store different raw materials.
Screw Conveyor
Engineered for the dust-free and high-speed transport of cement and fly ash, our screw conveyors ensure a continuous and uniform material flow from silos to the weighing system.
Weighing System
It has the function of automatic difference compensation, aggregates, cement, water fly ash and additive all has their own weighing system, and the results are accurate.
Control system
Full automatic computer control. There are 2 models. Manual and Auto.
1.Accurate. The whole operation is controlled by automatic system, thus it performances more accuracy;
2.Easy operation. Equipped with automatic control, batching and weighing system, HZS60 concrete plant is easy to operate.
3.All the electric elements are Schneider Brand.
HZS60 Concrete Batching Plant Working Principle
The HZS60 concrete mixing plant utilizes a highly efficient, automated production sequence governed by a synchronized PLC control system. Unlike smaller skip-hopper plants, the HZS60 is designed for parallel processing, meaning multiple stages of the batch cycle occur simultaneously to maximize hourly output.
Step 1: Automated Material Batching
The process begins at the PLD aggregate batching system. Based on the pre-set recipe in the control cabin, the gates of the storage bins open pneumatically to release sand and stone onto the weighing belt.
Precision Control: High-precision load cells ensure each aggregate type is weighed with a strict ±2% tolerance, providing the foundation for high-strength structural concrete.
Step 2: Continuous Belt Conveying & Intermediate Storage
This is the core differentiator of the HZS60. Once the aggregates are weighed, they are transported via a heavy-duty inclined belt conveyor to an intermediate waiting hopper located directly above the JS1000 mixer.
The Efficiency Hack: While the current batch is still mixing inside the JS1000, the system is already weighing and conveying the next batch of aggregates into the waiting hopper. This eliminates the “waiting time” found in hopper plants, ensuring the mixer is fed the instant it finishes a cycle.
Step 3: Synchronized Powder & Liquid Dosing
Simultaneously with the aggregate conveying, cement, water, and chemical additives are measured:
Sealed Precision: Cement and fly ash are moved from silos via screw conveyors into independent weighing scales. Water and additives are pumped into pressurized liquid scales. All “fine materials” are weighed to a strict ±1% accuracy.
Step 4: High-Intensity Compulsory Mixing
Once all weighed materials are released into the JS1000 twin-shaft mixer, the powerful high-chromium blades agitate the mixture from multiple directions.
Homogeneity: The compulsory mixing action ensures that every cubic meter of concrete is uniform, air-entrained correctly, and reaches its full structural strength within the set mixing time (typically 60 seconds).
Step 5: Automated Discharge & Real-Time Monitoring
The finished wet concrete is discharged through a pneumatic bottom gate directly into a transit mixer truck.
Intelligent Reporting: Throughout the process, the PLC system records every gram of material used, providing you with detailed production reports and inventory tracking to maximize your business profitability.
Advantages Of The HZS60 Concrete Batching Plant
Superior JS1000 Mixing Performance
The heavy-duty JS1000 twin-shaft forced mixer delivers 1m³ of homogeneous concrete every minute. It is engineered to handle abrasive aggregates and produce high-strength structural concrete without compromise.
High-Efficiency Belt Conveyor Feeding
The inclined belt conveyor ensures a continuous, high-speed flow of aggregates. This “parallel processing” design significantly shortens the batch cycle compared to hopper-type plants, maximizing your hourly output.
Industrial-Grade PLC Automation
Features a high-end computerized control system designed for high-frequency commercial operation. It includes advanced data logging, automatic moisture compensation, and precise recipe management for multiple clients.
Modular Design & Optimized Transport
Our HZS60 features a unitized modular structure designed for rapid assembly and cost-effective sea freight. Every component is engineered to fit perfectly into standard 40HQ containers, significantly reducing your international logistics and on-site erection costs.
Optimal ROI for Commercial Ready-Mix
The HZS60 is the “sweet spot” for investors scaling up to commercial supply. Its high throughput and low maintenance costs ensure a rapid payback period, often within 8 to 12 months in high-demand markets.
Flexible & Scalable Configuration
We tailor the plant to your project. From 3 or 4 aggregate bin configurations to customized silo layouts, the HZS60 can be optimized for anything from urban housing to major bridge projects.
Heavy-Duty Reinforced Structure
Built with extra-thick structural steel and a robust mixing tower, the HZS60 offers unmatched stability. The lower center of gravity reduces vibrations during continuous heavy-duty mixing, protecting sensitive weighing sensors.
Advanced Dust & Noise Suppression
Equipped with industrial pulse-jet dust collectors and options for full environmental cladding, the HZS60 is designed to operate cleanly and quietly in environmentally sensitive urban zones.
Core Components – The Industrial Prowess of the HZS60
A reliable HZS60 concrete batching plant is the sum of its parts. At CCS, we don’t compromise on hardware. We integrate premium components to ensure your facility stands the test of time in the most demanding environments.
The Heart: JS1000 Twin-Shaft Mixer
The JS1000 is the industrial workhorse of the HZS60. With a 1m³ discharge capacity per batch, this compulsory mixer ensures perfect homogeneity for everything from standard housing concrete to high-strength infrastructure mixes. It features high-chromium alloy liners and blades for extended wear life and minimal maintenance. We also provide planetary mixer to meet different clients’ demands.
The Precision: PLD1600 Batching Machine
Accuracy translates directly to profit. Our PLD1600 batcher utilizes high-precision load cells to measure aggregates with a strict ±2% tolerance. Whether you require a 3-bin or 4-bin setup, the system ensures your concrete always meets the required engineering certifications.
The Brain: Fully Automated PLC Control
Our concrete batch plant control system takes the guesswork out of production. Powered by a high-end PLC (with Siemens/Schneider options), the system features an intuitive multi-language interface, real-time data reporting, and remote diagnostic support to keep your operation running smoothly 24/7.
HZS60 Site Layout & Traffic Flow Optimization
Optimizing your site layout is the key to maximizing daily throughput and ensuring a safe, efficient operation. Unlike compact skip-lift plants, a professional HZS60 with an inclined belt conveyor requires a larger physical footprint, typically requiring a site length of 45 to 55 meters. This is primarily due to the 18-degree angle required for the main aggregate belt to transport material smoothly to the mixer’s waiting hopper.
We understand that no two job sites are identical. Our engineering team provides detailed concrete batch plant diagrams and customized 3D site planning to help you eliminate operational bottlenecks. We focus on two critical design variables:
- Linear Efficiency: We orient the plant to ensure a straight path for transit mixers entering and exiting the discharge zone. This minimizes truck maneuvering time and keeps your delivery fleet on the road.
- Material Stockpile Access: We design the aggregate bin positioning to allow wheel loaders to refill sand and gravel simultaneously without crossing paths with the transit trucks, ensuring a safe and uninterrupted supply chain.
HZS60 Concrete Batching Plant Price & Investment Guide
The HZS60 concrete batching plant price represents a strategic capital investment for contractors looking to scale up to high-margin commercial contracts. While the initial machinery price is higher than an entry-level unit, the HZS60 is widely considered the most profitable “mid-range” asset due to its massive output and low operating costs. To build an accurate business plan, you must look beyond the sticker price and consider the Total Cost of Ownership (TCO), which includes your initial capital expenditure (CAPEX) and ongoing operational expenses (OPEX).
1. Initial Equipment Investment
The base machinery price for an HZS60 plant typically ranges between $45,000 and $85,000 USD. This variation is dictated by three critical factors:
- Configuration Tiers: Additional cement silos, advanced pulse-jet dust collectors, or fully enclosed environmental cladding for urban sites will adjust the final quote.
- Component Brands: Utilizing globally recognized brands for the PLC (Siemens) and pneumatic systems ensures higher reliability but requires a slightly higher initial investment.
- Logistics & Installation: For international projects, you must factor in the “landed cost”—including ocean freight, customs duties, and the cost of on-site mechanical erection and electrical commissioning by our engineers.
2. Daily Operational Costs
Once your plant is commissioned, your profitability depends on managing your daily budget:
- Raw Material Procurement: This is the largest part of your rmc plant costing. Market fluctuations in cement and aggregate prices will directly impact your margins.
- Energy & Power: The HZS60’s heavy-duty motors and air compressors require a stable industrial power supply. Efficiency is key to keeping your electricity bills low.
- Labor & Maintenance: While CCS automation reduces the required crew size to just 2-3 people, you must budget for their wages and routine maintenance parts (blades/liners) to ensure long-term stable operation.
3. ROI Outlook: Why CCS is a Promising Investment
In regions with high construction demand, the HZS60 is a “profit magnet.” By leveraging CCS’s strict ±1% weighing accuracy to eliminate material waste and minimizing downtime through our robust engineering, most commercial operators achieve full capital recovery within 8 to 12 months.
If you are also looking for promising concrete investment projects, come and consult us now.
Operation and Maintenance Tips for Long-Term Reliability
For a high-capacity facility like the HZS60 concrete batching plant, maintenance is the difference between a high-profit business and a logistical nightmare. Because the HZS60 is designed for continuous commercial output, our engineering team recommends a proactive maintenance strategy to ensure maximum uptime.
Belt Conveyor System Maintenance
Unlike skip-hoist plants, the HZS60 relies on the inclined belt for material flow.
- Tension & Tracking: Regularly check the belt tension and alignment (tracking). An off-center belt causes premature wear on the rollers and potential aggregate spillage.
- Scraper Inspection: Ensure the belt scrapers are clean and properly adjusted to prevent “carry-back” material from accumulating under the mixing tower.
Heavy-Duty JS1000 Mixer Care
The larger JS1000 mixer handles immense friction.
- Daily Washout: High-volume mixing leaves more residue. Utilize the built-in high-pressure cleaning system to thoroughly flush the mixer shaft ends after every shift to prevent concrete buildup.
- Automated Lubrication System: The HZS60 is equipped with a centralized lubrication pump. Ensure the grease reservoir is always full; this system is critical for sealing the mixer shaft ends against abrasive cement slurry.
Smart Diagnostics via PLC
Utilize the HZS60 control system‘s built-in error logging. Regularly review the system’s performance reports to identify slow-acting pneumatic valves or weighing sensors that may require re-calibration. Early detection through software prevents mechanical failure during a peak pour.
For a high-capacity facility like the HZS60 concrete batching plant, maintenance is the difference between a high-profit business and a logistical nightmare. Because the HZS60 is designed for continuous commercial output, our engineering team recommends a proactive maintenance strategy to ensure maximum uptime.
Belt Conveyor System Maintenance
Unlike skip-hoist plants, the HZS60 relies on the inclined belt for material flow.
- Tension & Tracking: Regularly check the belt tension and alignment (tracking). An off-center belt causes premature wear on the rollers and potential aggregate spillage.
- Scraper Inspection: Ensure the belt scrapers are clean and properly adjusted to prevent “carry-back” material from accumulating under the mixing tower.
Heavy-Duty JS1000 Mixer Care
The larger JS1000 mixer handles immense friction.
- Daily Washout: High-volume mixing leaves more residue. Utilize the built-in high-pressure cleaning system to thoroughly flush the mixer shaft ends after every shift to prevent concrete buildup.
- Automated Lubrication System: The HZS60 is equipped with a centralized lubrication pump. Ensure the grease reservoir is always full; this system is critical for sealing the mixer shaft ends against abrasive cement slurry.
Smart Diagnostics via PLC
Utilize the HZS60 control system‘s built-in error logging. Regularly review the system’s performance reports to identify slow-acting pneumatic valves or weighing sensors that may require re-calibration. Early detection through software prevents mechanical failure during a peak pour.
Looking For The Right HZS60 Concrete Batching Plant Manufacturer?
Since our founding over three decades ago, CCS has established itself as a premier concrete plant manufacturer trusted by top-tier contractors and ready-mix producers worldwide. We don’t just assemble equipment; we engineer highly profitable, long-lasting concrete production hubs for landmark infrastructure, high-speed railways, and major dams.
While there are many concrete plant manufacturers in the global market, CCS stands out through our unwavering commitment to heavy-duty durability, fully customized turnkey solutions, and strict international certifications (CE, ISO, SGS, BV).
Today, our global footprint spans across diverse and extremely demanding environments. We proudly serve clients in advanced regions like Australia and South Korea, while powering massive urbanization and infrastructure projects throughout Southeast Asia, the Middle East, Central Asia, and Africa.
As a full-service organization, our commitment to your success extends far beyond the sale. We provide an end-to-end support system designed to maximize your Return on Investment (ROI).
Pre-Sales Engineering & Investment Consulting
Expert Installation & Operational Training
24/7 After-Sales Support & Maintenance
Solutions for HZS60 Concrete Batching Plant
HZS60 concrete batching plant is a small, compact, and efficient concrete production equipment suitable for rural construction, small-scale construction projects, prefabricated component factories, and other projects.
Bridge
Highway
Electricity
Port
Airport
Water Conservancy
Precast Concrete Manufacturing
Commercial Ready-Mix Concrete Supply
CCS Successful Cases
High-Volume Commercial RMC Supply
- Location: Philippines
- Equipment: Dual HZS120 Stationary Batching Plants
- The Result: To meet the massive daily demand of a rapidly expanding urban center, the client required non-stop production. Our dual-plant setup with fully automated PLC synchronization delivers over 200m³/h, operating 24/7 with zero unscheduled downtime.
Extreme Climate Infrastructure Project
- Location: Uzbekistan
- Equipment: HZS90 with Winter Enclosure & Heating System
- The Result: Operating in sub-zero temperatures, the client needed a reliable solution to prevent aggregate freezing. CCS delivered a fully cladded plant with steam heating, allowing the highway construction project to continue seamlessly throughout the harsh winter.
High-Precision Dam Construction
- Location: Kenya
- Equipment: HZS180 with Ice & Microsilica Dosing
- The Result: Dam construction requires strict control over concrete hydration heat. We integrated a specialized flake ice weighing system and planetary mixers, ensuring the exact structural integrity required for this mega-project.
CCS Other Sizes Of Concrete Batching Plant For You
FAQ
Yes. We offer fully cladded environmental packages for the HZS60, including pulse-jet dust collectors on all silos and hoppers and sound-dampening panels for the mixing tower. This ensures your plant operates silently and cleanly, even in high-density city centers.
For tropical climates, we integrate water chillers or ice dosing systems to control concrete temperature. For freezing climates, we provide fully insulated sandwich panels and steam heating for the aggregate bins to ensure continuous production in sub-zero temperatures.
Yes, CCS is a real factory with 32+ years’ history. We stands out through unwavering commitment to heavy-duty durability, fully customized turnkey solutions, and strict international certifications (CE, ISO, SGS, BV). Today, our global footprint spans across diverse and extremely demanding environments.
Depending on the machine size, averagely 10 days.
We can design the plant according to your land layout and print your logo onto the machines.
Yes, installation manual will be provided and we can send our engineer to your site.
Generally, our quotes remain valid for one month. Prices are subject to adjustment based on the prevailing market conditions and raw material price volatility at the time of order confirmation.
Customize Your Solutions
When you invest hundreds of thousands of dollars into a concrete facility, you cannot afford to gamble on unreliable equipment. A premium, CE/ISO-certified CCS plant is the foundation of a sustainable, high-margin ready-mix business.
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